hi guys. Any one have a good idea, how to put the belt back after belt tensioner replacement in 98 3500 express?.

Asked by Dec 17, 2011 at 04:44 PM about the 1998 Chevrolet Express G3500 Passenger Van

Question type: Maintenance & Repair

9 Answers


This is for the 5.3, 5.7, and 6.0 Vortec engines. Is this what you need?

4 out of 4 people think this is helpful.

it's 5.7 with 1 belt. i replaced tensioner and put new belt, but can't find way to keep tensioner down to put belt in place. 1/2 " ratchet keep sleeping off plus lacking 3rd hand to keep it it pace. is there any way to lock tensioner down?



Some tensioners have a bolt hole through them that you can max them out then slip a small bolt in to retain it, but not all of them have this. Look for one though. Other than that, you're gonna want to use the longest ratchet or wrench you can get on there for leverage. Lock two wrenches together if you can do that, it'll help. Then route it over every pulley except for one smaller one that's close to where your hands are gonna be. Don't try to slip it over a big pulley. If you can catch it on just one outer rib, *just* enough to hold it on do that then slowly back off the tension til it's free. Adjust your wrench then, get yourself into position and pull it back again and slip the belt on the rest of the way.

1 out of 1 people think this is helpful.

Thanks a lot body. My tensioner doesn't have a through hole, but I'll try ratchet a wrench combination. I guess my mistake was trying to get biggest pulley last. I'll see, how your system works. Thanks again


Yeah a ratchet with a big wrench locked over it, like a 22mm or something, closed end over the ratchet could work *but* the angle is gonna be pretty drastic, like 45 degrees so you might not have clearance for that. You could lock two wrenches together instead...using the closed end on the tensioner bolt and locking the closed end of the second wrench onto the open end of the first wrench. Now if you're slipping on the tensioner bolt though, try using a 6 point socket instead of a 12-pt. It'll bite harder. G'luck.

ok, I'll do that. Also after some time of trying got pretty frustrated. Now with clear mind and your suggestions it must work. Thanks


how do i change the ac belt on 2012 chevy van 4.8 3500

1 out of 1 people think this is helpful.

/\ unless Chevy has started using stretch belts on their ac compressors, which I don't think they have, easiest way is typically to remove the air inlet elbow, remove the outer primary belt by using a wrench/ratchet to rotate the automatic tensioner to loosen the belt, then just slip it off of a few of the passenger-side pulleys, and you'll have access to the A/C belt then, which should have an automatic tensioner as well. Typically the A/C belt is easier to install from underneath, and the main drive belt is easier installed from up top.

Your Answer

Add photo

Related Questions


Looking for a Used Express in your area?

CarGurus has 5,860 nationwide Express listings starting at $2,288.


Search Chevrolet Express Questions

Chevrolet Express Experts

#1 tenspeed
Reputation 260
#2 dizybren
Reputation 200
#2 Fernando Martinez
Fernando Martinez
Reputation 200
View All

Related Models For Sale

Used Chevrolet Express Cargo
59 Great Deals out of 14,162 listings starting at $1,900
Used GMC Savana
9 Great Deals out of 1,584 listings starting at $2,995
Used Chevrolet Silverado 1500
1,957 Great Deals out of 159,917 listings starting at $1,995
Used GMC Savana Cargo
17 Great Deals out of 4,722 listings starting at $2,295
Used Ford E-350
225 listings starting at $3,750
Used Chevrolet Suburban
380 Great Deals out of 18,571 listings starting at $1,795
Used Ford E-150
157 listings starting at $3,650
Used Chevrolet Tahoe
607 Great Deals out of 27,653 listings starting at $600
Used Chevrolet Astro
247 listings starting at $1,815

Used Cars For Sale

2017 Chevrolet Express For Sale
2,202 listings starting at $26,150
2016 Chevrolet Express For Sale
33 Great Deals out of 1,536 listings starting at $18,999
2015 Chevrolet Express For Sale
4 Great Deals out of 434 listings starting at $12,950
2014 Chevrolet Express For Sale
3 Great Deals out of 353 listings starting at $9,990
2013 Chevrolet Express For Sale
7 Great Deals out of 182 listings starting at $10,000