2005 Tahoe Coolant Fan Killing Battery

10

Asked by meldmur Oct 28, 2018 at 11:14 AM about the 2005 Chevrolet Tahoe LS 4WD

Question type: Maintenance & Repair

Hoping someone will have a new suggestion or idea for our problem. We
have a 2005 Tahoe 4WD 5.3 that we've had since 2008. It's been a great
vehicle and has only needed normal maintenance type repairs until now.
About a month ago we noticed the coolant fan would either continue running
or it would kick on by itself through the night and kill the battery. My husband
changed all the fan relays and even the coolant temp sensor. The high
speed fan started kicking on as well, at odd times when it was definitely not
overheating or under stress. The battery is a year old and our battery jumper
shows it's still good and the alternator holds a charge. Tahoe then started
missing bad and generally running real crappy. We took it to a mechanic and
he said the ECM was very corroded so he cleaned and sealed it with
dielectric grease. It ran perfectly for a week and then the fan started killing
the battery again. We ordered a new ECM programmed for our VIN. It's Fall
here and cool weather so we just pulled the middle fan relay to keep the fan
from running so we could continue to drive it. While we were waiting for the
ECM, the dash cluster started acting up intermittently. All gauges would stop
working, power door locks stopped, windows locked and the DIC would start
cycling through every error message. A day or 2 later it left me stranded at
work when it wouldn't start, would turn over and run for a second and then
immediately shut off. My husband installed the programmed ECM and we
went through the relearn procedure. Tahoe started right up and ran great.
Next morning the dash cluster lit nearly every error light and gauges stopped
working again. I left the truck sitting for 3 days, not wanting to be left
stranded somewhere again. During all this my husband has pulled and
checked every fuse and relay and we don't have any blown. There are no
obvious ground wire issues. Yesterday we decided to check for a Mega Fuse
that I had read some GM trucks have. Couldn't find that fuse anywhere, I
guess my 05 doesn't have one. But we realized that the fan had kicked on
and killed the battery again. As soon as we attach the battery jumper the fan
is running. So new ECM, new fan relays and temp sensor, no blown fuses
and no obvious ground wire issues and we still can't get the fan to stop killing
the battery and now the intermittent dash cluster issue. Yesterday we took it
for a short drive and so far today no dash issues for the moment. We're
thinking maybe it's the Body Control Module now. But it seems odd that the
ECM and BCM would both go bad at the same time. And I don't think a new
BCM is going to help the fan issue at all since it only controls the interior
electronics. We plan to take it back to a mechanic or a dealer to see if they
also suggest a BCM but not until the dash starts acting up again so they can
actually see the issue. Sorry for the super long post but I didn't want to leave
anything out. Any other suggestions or ideas at this point would be very
welcome!

3 Answers

43,760

I would install a battery disconnect switch to protect the battery while it's parked. You have done all the things I would think of and more. Fan relay was my first thought. You have an impressive knowledge of this vehicle and you will probably be the one who figures it out. Good Luck

1 people found this helpful.
9,690

You're right the BCM is next, a voltage spike could have taken both modules out. The BCM can affect every circuit in the vehicle. Take care

10

Thanks for the replies! You learn a lot about a vehicle when you drive it for 10 years. It's actually been 4 days now with no further dash issues. I read somewhere that a total rundown of the battery will sometimes reset all the electronics and I'm thinking maybe that is what has happened. I left it sit for 3 days and then realized the fan had killed the battery again and there's been no issues from the dash since. Fingers crossed anyway! Now we just need to figure out why the fan has a mind of it's own and likes to run in the middle of the night. That's going to be a big problem in the Spring and Summer when the fan will be needed to keep the temp down. Good idea about the disconnect switch, it might come to that. My husband is so frustrated that he's now talking about switching the electric fan with a mechanical one. I would much rather just solve this issue and keep the fan as is! I'll post if we ever figure it out.

1 people found this helpful.

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