fueling problems

MatMat19
90

Asked by Nov 20, 2009 at 08:36 PM about the 2007 Suzuki XL-7

Question type: Maintenance & Repair

Everytime I pump gas in my tank, my engine won't start. I have to sit for a few minutes and after 3-4 attempts the engine finally starts. I started leaving my car running when I pump gas in the tank. While I'm pumping the gas, sometimes the engine sputters but keeps running and sometimes it simply conks out the minute I start pumping in the gas (i noticed it seems to conk out when the engine is really hot and/or I'm very low on gas). This first started about 2 months ago right after I got 4 new tires put on. My cahas never been the same since. A mechanic changed my spark plugs and bought a new gas cap, but it is till doing the same thing. It is a 2007 with 105,000 miles. Other than when I re-fuel, I have zero problems starting the car. Does anyone have any idea of what is happening or the cause of this problem?

19 Answers

Tom Le
1,255

you may want to check the fuel filter or replaced it if it has 105,000 and it has never been replace before its a good time to do it. You may have a lot of particles build up at the bottom of the tank and when you pump gas in it or low on gas it starts to suck up all the dirt. FYI its dangerous to fuel vehicles when its running. also its bad to let your gas go to empty cause like i said before the fuel pump sucks up dirt and it can cause a build up and eventually damage components

7 out of 7 people think this is helpful.
fortjay123
70

It is ur purge solenoid sensor, the reason i know is i just replaced it. It cost 250 bucks and has to be ordered from suzuki

7 out of 7 people think this is helpful.
darral
40

i l have a 2002 sonata gls and it do the same thing after refueling. Otherwiseit run great! l don't undestand how the purge soleniod causes that kind of problem.explain to me if you can. Email me lostd131@aol.com thank you! t

4 out of 4 people think this is helpful.
nikdc20
30

Is the purge soleniod sensor the same as a purge valve? I am having the same problem as the initial post. 2007 XL7 roughly 105k miles....every time I get gas my car won't start back up. It has been doing this for a couple months. It takes almost 12 tries before it starts up. My mechanic hooked it up to a machine that registered that my car was fine. I had to take my mechanic with me to the gas station to prove to him what it was doing. I called a dealership (one of 2 in my state...neither are anywhere close to me) and they told me it might be a purge valve.

3 out of 3 people think this is helpful.
MatMat19
90

I am not sure if a purge solenoid sensor is the same as a purge valve but I would recommend you call the Suzuki parts place (google it on the internet) and Im sure they can tell you. When I replaced my purge solenoid ($139.63), it did solve the problem I was having with the engine not starting when I gassed up. BTW: I have since learned that if you need to purchase any parts, the Suzuki engine is made by GM so you can purchase GM parts instead of Suzuki parts (cross reference the parts numbers) and it is the identical part!! ...by purchasing the GM part, you will pay about 75% less. Not kidding!! I now have 184,000 miles on my XL7 and recently had to replace a couple of Actuators. The Suzuki part was $700 for each Actuator. We cross referenced the number to the GM parts and paid $100/each. It is infuriating how Suzuki will blatantly rip you off!! Good Luck!

9 out of 9 people think this is helpful.
Mitchie50
40

Did your check engine light come on? Mine does the same thing no check engine light. Dealer says your check engine light would come on if it is the purge valve. It realy hate to spend the money if that doesnt solve the problem.

4 out of 4 people think this is helpful.
salvador1000
290

I just fixed this same problem myself. Very simple. The car would not start after putting gas in. would just turn but not turn over until I gave it gas. I purchased a "purge solenoid valve" about $ 30.00. Remove the oil cap and engine cover. Behind the engine near top you'll see a line connecting down to a device that's bolted onto the engine. To remove the top connection you have to push sideways on a small plastic protrusion while pulling on the unit to release it from the catch lock. Do the same thing with the one attached directly to the valve on the right(driver's side). Now unbolt the valve and remove it. remove the lines from it and put them on the new valve. Bolt it back in and reconnect by pushing the small plastic sideways and insert into connection and release. Push on it lightly to make sure it is locked in place. And that's it--put the cover back on and screw the oil cap on. Here's a link that shows where the valve is. It's #2 on the drawing. http://www.2carpros.com/questions/suzuki-xl7-2007-suzuki-xl7-purge-solenoid-valve-location

29 out of 29 people think this is helpful.
sideman
30

You guys are awesome. I really appreciate these post. I having the same gas up and starting problem right now and I can't tell you how relief I am at least to get an idea of what could be going on. I have also being trying to avoid paying unnecessary diagnostics fees. After speaking to several part dealers and mechanics i was even more confused. Their answers range from bad gas, clean fuel system and even a mechanic told me to change my battery. I just couldn't see the relationship to the battery since otherwise the car starts normally.

3 out of 3 people think this is helpful.
Brynrdh
70

I too have the same problem with my 2007 suzuki xl7 with 120,000 miles. I purchased it used and it has the restart issue when fueling as well. This is the only time it does this. If I pump the gas while turning the key it will start after 1 minute. Sometimes it sputters out if I was on empty. I changed the gas cap thinking it was a bad seal but that did not work. It also is making a rattle sound when I turn left while inclining ( not a click click sound ). :- /

3 out of 3 people think this is helpful.
Brynrdh
70

There is a recall on certain vin#s of the 2007 xl7 for the fueling tank system. XL7 FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP Recall number: 12V597000 Recall date: 12/20/2012 Problem Summary: AMERICAN SUZUKI IS RECALLING CERTAIN MODEL YEAR 2007 XL-7 VEHICLES ORIGINALLY SOLD OR CURRENTLY REGISTERED IN ARIZONA, CALIFORNIA, NEVADA, AND TEXAS; AND MANUFACTURED JUNE 13, 2006, THROUGH DECEMBER 22, 2006. SOME OF THESE VEHICLES HAVE A CONDITION IN WHICH THE PLASTIC SUPPLY OR RETURN PORT ON THE FUEL PUMP MODULE MAY CRACK, WHICH COULD CAUSE A FUEL LEAK. Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE MAY RESULT IN A FIRE.

4 out of 4 people think this is helpful.
Dawn1991
115

This was a problem with my 2007. We think we have it fixed. It turned out there was moisture under the fuse box, and corrosion on many wires coming from it (including the fuel pump connection) . It took them 6 months, four visits, (one included a battery change), and two times sending a tow truck...finally they have it fixed they believe. Still waiting on it and have a loaner.

2 out of 2 people think this is helpful.
malikah
10

I have a 2003 Suzuki xl7 and I have a problem with the ignition switch. I have 162 miles. I would like to no if there was a recall for this problem

1 out of 1 people think this is helpful.
SuzkuiHot2007
30

I have a 2007 XL7 and I've had some similar problems with this vehicle. My check engine light came on last year and the had to replace alot of things in my motor. My engine light came on again on 11/25/14, Now the Bently Hundai Suzuki is saying is my fuel purge. I purchased this vehicle brand new in 2007 and I got the extended warranty with it so I didn't have to pay for all that work on my motor. Of coarse now, I own it and it's going to cost me $235.00 to fix this fuel purge. I forgot to mention, when my gas needle gets to 1/4 tank, it quickly drops to empty and my fuel light starts dinging . If I stop and switch it off and restart, it goes back to 1/4 tank. I have only 85,586 miles on it. I'm ready to trade it while it still has some vaule, A $30K vehicle with all thes problems isn't worth the headache. We need to file a class action lawsuit against Suzuki for these LEMONS!!!!

2 out of 2 people think this is helpful.
SuzkuiHot2007
30

have a 2007 XL7 and I've had some similar problems with this vehicle. My check engine light came on last year and the had to replace alot of things in my motor. My engine light came on again on 11/25/14, Now the Bently Hundai Suzuki is saying is my fuel purge. I purchased this vehicle brand new in 2007 and I got the extended warranty with it so I didn't have to pay for all that work on my motor. Of coarse now, I own it and it's going to cost me $235.00 to fix this fuel purge. I forgot to mention, when my gas needle gets to 1/4 tank, it quickly drops to empty and my fuel light starts dinging . If I stop and switch it off and restart, it goes back to 1/4 tank. I have only 85,586 miles on it. I'm ready to trade it while it still has some vaule, A $30K vehicle with all thes problems isn't worth the headache. We need to file a class action lawsuit against Suzuki for these LEMONS!!!!

1 out of 1 people think this is helpful.
loudmouthfrog
10

Go with the purge solenoid replacement. Get the part number from rock auto. Then do a google search by part number. I got the $200+ part on ebay for $35. Watched a video for the repair on youtube to get the location and did the repair in 10 minutes. No problems since for over 1500 miles. I got several different codes including the purge valve at one point. None since I did the repair.

1 out of 1 people think this is helpful.
loudmouthfrog
10

Also; very important. Do not over fill on fill ups. Once it clicks...you're done. Over filling only aggravates the problem.

Dan Hull
10

Just got an 08 XL7 on Friday. I have got gas 3 times since and every time I have had the same problem with the vehicle not starting. I have an appointment tomorrow for the dealer to fix a few things and I will definitely mention the purge sensor. Has this worked for everybody else?

1 out of 1 people think this is helpful.
loudmouthfrog
10

Replaced my purge valve/sensor recently & haven't had a problem since. Mine indicated the OBDII code,(sorry I don't recall what was) the part was expensive but I got the part number & googled it by part number. Found it on ebay for 1/3rd of autozone. Replaced it myself for less than $50.00. Also, don't fill your tank beyond the first click anymore.

Jorge Luis Perez
10

mi suzuki xl7 2007 tenia el mismo problema desde hacia un ano....siempre que le ponia gasolina no prendia despues y si le ponia la gasolina prendido se apagaba ..ningun mecanico sabia con seguridad la causa..........por suerte encontre este sitio de opiniones....inmediatamente compre el Canister Purge Solenoid en 40 dolares y yo mismo lo cambie y en cuastion de 15 minutos quedo resuelto el problema de un ano...............aqui les dejo los link de las paginas web donde explica como cambiarlo y donde lo compre........ http://www.oreillyauto.com/site/c/detail/BWD0/CP569/02211.oap? year=2007&make=Suzuki&model=XL- 7&vi=1434294&ck=Search_solenoid+purge+valve+canister_1434294_ 638&keyword=solenoid+purge+valve+canister http://www.sparkys-answers.com/2015/07/2007-suzuki-xl7-p0496.html

1 out of 1 people think this is helpful.

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