1996 gmc sierra

sirmike
10

Asked by sirmike Apr 26, 2013 at 06:38 PM about the 1996 GMC Sierra 1500

Question type: General

1996 gmc sierra which is an easier job when removing fuel pump, remove cargo box or
drop fuel tank

19 Answers

judge_roy
Not Active

Isn't there an access hatch where you don't have to do either?....just undo the six cover bolts~?

1 out of 1 people think this is helpful.
Best Answer
sirmike
10

good question,is there???

mrmoony
2,490

Three sided cut above pump area, bend box metal back, do pump job, beat metal back down then spot weld. That Way you won't have to unbolt anything. Did this a few times myself on older trucks.

1 out of 1 people think this is helpful.
sirmike
10

Thanks mark, risky though!!!

1 out of 1 people think this is helpful.
judge_roy
Not Active

once you get there, the configuration will look like this, where there's a locking ring~

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sirmike
10

photo seems cargo box was removed

judge_roy
Not Active

gonna be a two man job, to remove the box...got a nice flat area would think about four bolts and two straps at this point~

judge_roy
Not Active

mmooney is right, gotta weld the flap back, nothing will catch fire, as long as no gasoline isn't exposed~

tenspeed
67,425

Cut an opening and screw down a larger piece of metal to cover it. http://www.supermotors.net/getfile/766463/original/fuelpumpconnectors.jp g

judge_roy
Not Active

Tenspeed, can you get those dimensions on where to cut? You probably are more in touch with this info than any of us, so a drawing or dimensions would help this feller~

1 out of 1 people think this is helpful.
sirmike
10

for sure good idea mark, the cutting part is where i have safety issues any suggestions

judge_roy
Not Active

I'm guessing a ten inch square but cannot tell from the front or back as some carpet padding is blockin'~

judge_roy
Not Active

if you've got a sawzall could start with a small hole or perhaps hole each corner and play connect the dots~ tin snips are out of the question unless you're a gorilla~

judge_roy
Not Active

mind the depth, use some setcollars or a wad of electrical tape on the drill to remind yourself to not drill into the gastank~ the metal is perhaps 12 ga. or .101"~

judge_roy
Not Active

smallest sawblade with the most teeth 48/in. would be nice~

judge_roy
Not Active

or if you've access to air power, a "cut-off" tool 3 1/2" abrasive roundNround at 4000 rpm would throw a few sparks but would make a neat job of it~

sirmike
10

thanks for the help judge,tenspeed, moony,very, grateful

judge_roy
Not Active

glad I can help, these aren't too wonky, if you can get 'em clean~

dereckloy
5

I used a hammer and sharp chisel to start my hole, then i just bent it back and slid a bedliner in it.

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